{"id":2589,"date":"2022-11-09T10:18:01","date_gmt":"2022-11-09T10:18:01","guid":{"rendered":"https:\/\/www.automakersnews.cz\/?p=2589"},"modified":"2022-11-09T10:19:36","modified_gmt":"2022-11-09T10:19:36","slug":"continental-zvysil-efektivitu-vyroby-v-brandyse","status":"publish","type":"post","link":"https:\/\/www.automakersnews.cz\/index.php\/2022\/11\/09\/continental-zvysil-efektivitu-vyroby-v-brandyse\/","title":{"rendered":"Continental investoval do efektivity v Brand\u00fdse"},"content":{"rendered":"

Continental Automotive Czech Republic, dodavatel elektroniky do aut, ve sv\u00e9m v\u00fdrobn\u00edm z\u00e1vod\u011b v Brand\u00fdse nad Labem implementovala syst\u00e9m Siemens Condition Monitoring. D\u00edky tomuto softwarov\u00e9mu n\u00e1stroji firma zv\u00fd\u0161ila efektivitu v\u00fdroby, sn\u00ed\u017eila n\u00e1klady a pokra\u010duje tak ve sv\u00e9 transformaci v digit\u00e1ln\u00ed v\u00fdrobn\u00ed z\u00e1vod.<\/b><\/span><\/h4>\n

Syst\u00e9m Siemens Condition Monitoring v\u00a0z\u00e1vod\u011b Continental nap\u0159ed instalovali na jednu ze dvou toto\u017en\u00fdch v\u00fdrobn\u00edch linek s\u00a0c\u00edlem optimalizovat technologicky n\u00e1ro\u010dn\u00fd v\u00fdrobn\u00ed proces. <\/span>\u201eP\u0159\u00ednos monitoringu je vid\u011bt zcela jasn\u011b: efektivitu zv\u00fd\u0161il o 15\u00a0% a po\u0159izovac\u00ed investice se vr\u00e1tila do jednoho roku,\u201c <\/span>uvedl mana\u017eer formy Jakub Hamern\u00edk.\u00a0<\/span><\/h4>\n

Nyn\u00ed ji\u017e je v\u00a0brand\u00fdsk\u00e9m z\u00e1vod\u011b syst\u00e9m nainstalov\u00e1n na n\u011bkolika dal\u0161\u00edch link\u00e1ch a d\u00e1le se roz\u0161i\u0159uje. <\/span><\/h4>\n

\u201eRoz\u0161\u00ed\u0159en\u00ed na dal\u0161\u00ed linky bylo jednoduch\u00e9 v tom, \u017ee v\u00a0pilotn\u00edm projektu jsme definovali standardn\u00ed strukturu dat pro ka\u017ed\u00fd stroj, kter\u00e1 se vy\u010d\u00edtaj\u00ed z PLC. D\u00edky t\u00e9to unifikovan\u00e9 struktu\u0159e bylo mo\u017en\u00e9 nasadit sb\u011br dat pro r\u016fzn\u00e9 typy pracovi\u0161\u0165,\u201c<\/span> dod\u00e1v\u00e1 Jakub Hamern\u00edk.<\/span><\/h4>\n

\u201eZ pohledu z\u00e1kazn\u00edka implementace nen\u00ed n\u00e1ro\u010dn\u00e1. V\u00fdhodou na\u0161\u00ed dod\u00e1vky je to, \u017ee um\u00edme \u0159e\u0161it celou z\u00e1kladn\u00ed (prvn\u00ed) vrstvu stroj\u016f, p\u0159\u00edpravu a vy\u010d\u00edt\u00e1n\u00ed dat z \u0159\u00eddic\u00edch syst\u00e9m\u016f. N\u00e1sledn\u00e1 implementace pak vyjde podstatn\u011b levn\u011bji, ne\u017e kdy\u017e z\u00e1kazn\u00edk mus\u00ed poptat p\u0159\u00edpravu dat u r\u016fzn\u00fdch dodavatel\u016f a v\u00fdrobc\u016f stroj\u016f,\u201c<\/span> dopl\u0148uje Jarom\u00edr Vrko\u010d, vedouc\u00ed odd\u011blen\u00ed Digital Service spole\u010dnosti Siemens \u010cR. <\/span><\/h4>\n

T\u0159i vrstvy Condition Monitoringu<\/b><\/span><\/h4>\n

<\/a>Syst\u00e9m Condition Monitoring pokr\u00fdv\u00e1 t\u0159i z\u00e1kladn\u00ed vrstvy: prvn\u00ed vrstvou je konektivita stroj\u016f, p\u0159\u00edpadn\u011b jin\u00fdch datov\u00fdch zdroj\u016f, jako je SAP, MES nebo jin\u00e9 u z\u00e1kazn\u00edka ji\u017e nainstalovan\u00e9 syst\u00e9my. Konektivita stroj\u016f je v\u016fbec prvn\u00ed a nejd\u016fle\u017eit\u011bj\u0161\u00ed krok v oblasti pr\u016fmyslov\u00e9 digitalizace. <\/span><\/h4>\n

Druhou vrstvou je anal\u00fdza z\u00edskan\u00fdch dat formou interaktivn\u00edho webov\u00e9ho prost\u0159ed\u00ed nebo chytr\u00e9ho reportingu pro pot\u0159eby intern\u00ed prezentace.<\/span><\/h4>\n

T\u0159et\u00ed vrstvou je pokro\u010dil\u00e1 datov\u00e1 analytika pro snadn\u00e9 vyt\u011b\u017een\u00ed d\u016fle\u017eit\u00fdch informac\u00ed, tedy indici\u00ed k\u00a0optimalizaci v\u00fdroby. V n\u00ed je nap\u0159\u00edklad zahrnuta re\u00e1ln\u00e1 prediktivn\u00ed \u00fadr\u017eba, kter\u00e1 slou\u017e\u00ed ke v\u010dasn\u00e9 predikci za\u0159\u00edzen\u00ed, nebo automatick\u00e9 optimalizace technologick\u00e9ho procesu s vyu\u017eit\u00edm neuronov\u00fdch s\u00edt\u00ed a strojov\u00e9ho u\u010den\u00ed. <\/span><\/h4>\n

Prevence a predikce<\/b><\/span><\/h4>\n

Kl\u00ed\u010dov\u00fdm p\u0159edpokladem spr\u00e1vn\u00e9ho fungov\u00e1n\u00ed syst\u00e9mu Condition Monitoring je znalost kondice dan\u00e9ho za\u0159\u00edzen\u00ed, tedy historie alarm\u016f a r\u016fzn\u00fdch dal\u0161\u00edch d\u016fle\u017eit\u00fdch hl\u00e1\u0161en\u00ed. Tuto znalost zaji\u0161\u0165uje tzv. smart alarming. Stroje toti\u017e mohou hl\u00e1sit a\u017e n\u011bkolik tis\u00edc alarm\u016f za t\u00fdden, ale ne v\u0161echny jsou relevantn\u00ed, nelze je toti\u017e jednodu\u0161e filtrovat podle jejich \u010detnosti \u010di d\u00e9lky. Siemens proto do srdce cel\u00e9ho syst\u00e9mu vlo\u017eil um\u011blou inteligenci, kter\u00e1 se postupn\u011b u\u010d\u00ed chov\u00e1n\u00ed stroje a posuzuje relevanci jednotliv\u00fdch hl\u00e1\u0161en\u00ed. Pracovn\u00edkovi \u00fadr\u017eby n\u00e1sledn\u011b vykazuje, na co by se m\u011bl prim\u00e1rn\u011b zam\u011b\u0159it.<\/span><\/h4>\n

Sou\u010d\u00e1st\u00ed preventivn\u00ed \u00fadr\u017eby je krom\u011b monitoringu alarm\u016f tak\u00e9 sledov\u00e1n\u00ed motohodin jednotliv\u00fdch os, proudov\u00fdch vyt\u00ed\u017een\u00ed nebo ot\u00e1\u010dek hlavn\u00edch os stroje. Ze z\u00edskan\u00fdch statistik pak lze vy\u010d\u00edst m\u00edru opot\u0159eben\u00ed konkr\u00e9tn\u00edch sou\u010d\u00e1stek. Prediktivn\u00ed \u00fadr\u017eba pak umo\u017e\u0148uje p\u0159edpov\u00eddat poruchu, a to a\u017e s\u00a0m\u011bs\u00ed\u010dn\u00edm p\u0159edstihem. Obsluha m\u00e1 tedy dostatek \u010dasu, aby si objednala servis nebo aby zajistila n\u00e1hradn\u00ed d\u00edl.<\/span> <\/b><\/h4>\n

Jak Condition Monitoring Funguje?<\/b><\/span><\/h4>\n

Princip \u0159e\u0161en\u00ed spo\u010d\u00edv\u00e1 v\u00a0optim\u00e1ln\u00edm vy\u010d\u00edt\u00e1n\u00ed dat z PLC jednotek p\u0159es standardn\u00ed Siemens komunikaci z\u202fv\u00fdrobn\u00edho za\u0159\u00edzen\u00ed nebo dal\u0161\u00edch senzor\u016f p\u0159es datov\u00fd koncentr\u00e1tor a ukl\u00e1d\u00e1n\u00ed do MS SQL datab\u00e1ze. D\u00edky zvolen\u00e9 komunikaci nedoch\u00e1z\u00ed k\u00a0\u017e\u00e1dn\u00e9mu zat\u00ed\u017een\u00ed nebo ovlivn\u011bn\u00ed taktu samotn\u00fdch \u0159\u00eddic\u00edch PLC jednotek. Z\u202fdatab\u00e1ze pak prob\u00edh\u00e1 n\u00e1sledn\u00e1 vizualizace dat p\u0159es webov\u00e9 rozhran\u00ed ke skupin\u00e1m u\u017eivatel\u016f prost\u0159ednictv\u00edm PC, tablet\u016f nebo mobil\u016f. Data jsou prezentov\u00e1na na profesn\u011b orientovan\u00fdch obrazovk\u00e1ch\/dashboardech, kde jsou seskupeny informace relevantn\u00ed pro p\u0159\u00edslu\u0161n\u00e9 skupiny u\u017eivatel\u016f. Veden\u00ed z\u00e1vodu, pracovn\u00edci v\u00fdroby \u010di \u00fadr\u017eby mohou jednodu\u0161e pracovat s\u202fut\u0159\u00edd\u011bn\u00fdmi informacemi, maj\u00ed aktu\u00e1ln\u00ed p\u0159ehled a mohou prov\u00e1d\u011bt okam\u017eitou zm\u011bnu nebo optimalizaci. Cel\u00fd syst\u00e9m pracuje on-line a poskytuje skute\u010dn\u00fd obraz v\u00fdroby v\u202fre\u00e1ln\u00e9m \u010dase.<\/span><\/h4>\n

Transparentn\u00ed v\u00fdroba<\/b><\/span><\/h4>\n

Spole\u010dnost Siemens za\u010dala syst\u00e9m Condition Monitoring vyv\u00edjet zhruba p\u0159ed \u0161esti lety. Hlavn\u00edm c\u00edlem v\u00fdvoj\u00e1\u0159\u016f bylo vytvo\u0159it softwarov\u00fd n\u00e1stroj poskytuj\u00edc\u00ed co nejv\u011bt\u0161\u00ed transparentnost v\u00fdrobn\u00edho procesu. <\/span>\u201eSyst\u00e9m je zam\u011b\u0159en hlavn\u011b na vy\u010d\u00edt\u00e1n\u00ed a anal\u00fdzu dat z \u0159\u00eddic\u00edho syst\u00e9mu stroje. D\u00edky zevrubn\u00e9 znalosti mnoha r\u016fzn\u00fdch v\u00fdrobn\u00edch stroj\u016f m\u016f\u017eeme efektivn\u011b pom\u00e1hat servisn\u00edm pracovn\u00edk\u016fm v\u00fdrobn\u00edch z\u00e1vod\u016f v\u00a0mnoha oborech a poskytovat jim \u0161pi\u010dkovou preventivn\u00ed a\u00a0prediktivn\u00ed \u00fadr\u017ebu,\u201c<\/span> \u0159\u00edk\u00e1 Jarom\u00edr Vrko\u010d. <\/span>\u201eSiemens Condition Monitoring poskytuje kompletn\u00ed transparentnost v\u00fdroby, v\u010detn\u011b \u0159e\u0161en\u00ed mikroprostoj\u016f. Poskytuje rovn\u011b\u017e detailn\u00ed informace o stavu jednotliv\u00fdch v\u00fdrobn\u00edch \u010d\u00e1st\u00ed,\u201c<\/span> uzav\u00edr\u00e1 Jarom\u00edr Vrko\u010d.<\/span> <\/b><\/h4>\n

P\u0159ednost\u00ed \u0159e\u0161en\u00ed je mo\u017enost implementovat jej do v\u0161ech typ\u016f \u0159\u00eddic\u00edch syst\u00e9m\u016f bez ohledu na jejich verzi nebo st\u00e1\u0159\u00ed, nav\u00edc je modul\u00e1rn\u00ed, z\u00e1kazn\u00edk tak m\u016f\u017ee v prvn\u00edm kroku za\u010d\u00edt jen se z\u00e1kladn\u00edmi moduly, i ty mu umo\u017en\u00ed dos\u00e1hnout konkuren\u010dn\u00ed v\u00fdhody.<\/span><\/h4>\n","protected":false},"excerpt":{"rendered":"

Continental Automotive Czech Republic, dodavatel elektroniky do aut, ve sv\u00e9m v\u00fdrobn\u00edm z\u00e1vod\u011b v Brand\u00fdse nad Labem implementovala syst\u00e9m Siemens Condition Monitoring. D\u00edky tomuto softwarov\u00e9mu n\u00e1stroji […]<\/a><\/p>\n<\/div>","protected":false},"author":1,"featured_media":2590,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[9],"tags":[],"class_list":["post-2589","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-investice"],"_links":{"self":[{"href":"https:\/\/www.automakersnews.cz\/index.php\/wp-json\/wp\/v2\/posts\/2589","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.automakersnews.cz\/index.php\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.automakersnews.cz\/index.php\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.automakersnews.cz\/index.php\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.automakersnews.cz\/index.php\/wp-json\/wp\/v2\/comments?post=2589"}],"version-history":[{"count":0,"href":"https:\/\/www.automakersnews.cz\/index.php\/wp-json\/wp\/v2\/posts\/2589\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.automakersnews.cz\/index.php\/wp-json\/wp\/v2\/media\/2590"}],"wp:attachment":[{"href":"https:\/\/www.automakersnews.cz\/index.php\/wp-json\/wp\/v2\/media?parent=2589"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.automakersnews.cz\/index.php\/wp-json\/wp\/v2\/categories?post=2589"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.automakersnews.cz\/index.php\/wp-json\/wp\/v2\/tags?post=2589"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}